Vehicle Systems H2E-200-01E Bedienungshandbuch

Shop ManualModel NumbersHHE-200-07E - 12 VDCHHE-500-07M - 12 VDC®

Hydro-Hot Hydronic Heating System Shop Manual 07/03R4.8 Circulation Pump #2 Indicator LightThis indicator light will illuminate GREEN whenever Ci

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 8ComponentOverview1. Control Unit 10. Heat Exchanger2. Motor 11. Combustion Chamber3. Ig

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 9Operation sequence once the Hydro-Hot’s Diesel switch is turned ON.NOTE:The Diesel swit

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 10The Fuel Pump builds up pressure against the Fuel Solenoid. After approximately 10 -

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 11The Ignition Coil produces a high voltage spark, which is transferred across the Ignit

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 12Diesel-Burner Operation, continuedThe Diesel-Burner will continue to operate continuou

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 135.4 Identification PlateSection 5: Diesel-BurnerI.D. PlateFigure 7Fabrikschild-Duplika

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 14C-2 ( + ) Motor Circuit (Black Wire)to Diesel-Burner.B-2 ( - ) Battery Circuit (Brown

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 15Section 7: TroubleshootingThis Troubleshooting Section has been separated into differe

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 16After turning the Diesel switch ON:TS1: The Hydro-Hot's Diesel-Burner does notope

Hydro-Hot Hydronic Heating System Shop Manual 07/03RSection 1 General Heater Information1.1 Component Overview ...

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 17and/or loose connections, andensure that all of the Hydro-Hot'selectrical motors

Hydro-Hot Hydronic Heating System Shop Manual 07/03RDepartment at 1-800-685-4298 forassistance.If NO:The Electronic Controller must bereplaced.

Hydro-Hot Hydronic Heating System Shop Manual 07/03Ra. Turn the Diesel switch ON and allow theHydro-Hot to reach operating temperature(i.e. until

Hydro-Hot Hydronic Heating System Shop Manual 07/03RDiesel-BurnerControlUnitDiesel-BurnerHeadQ3: Is the Diesel-Burner's Fuel Solenoidfunctio

Hydro-Hot Hydronic Heating System Shop Manual 07/03RIn order to determine if the Ignition Electrodesare in good condition and properly adjusted,r

Hydro-Hot Hydronic Heating System Shop Manual 07/03RDiesel-BurnerControlUnitDiesel-BurnerHeadSection 7: TroubleshootingIgnitionElectrodesPhoto Di

Hydro-Hot Hydronic Heating System Shop Manual 07/03RSection 7.3,continuedSection 7: TroubleshootingContinue Troubleshooting.Q5:Is the Diesel-Burn

Hydro-Hot Hydronic Heating System Shop Manual 07/03RSection 7.3,continuedSection 7: TroubleshootingNOTE: Be sure to check that each fitting at th

Hydro-Hot Hydronic Heating System Shop Manual 07/03R2143output toHydro-Hot’s Fuel "Supply" Portinputfrom Fuel Tank / fuel pick-upFuel F

Hydro-Hot Hydronic Heating System Shop Manual 07/03RIf air bubbles are visible:You will need to inspect the fuelsystem (supply side) for air leak

Hydro-Hot Hydronic Heating System Shop Manual 07/03RContentsTABLE OF CONTENTSSection 6 Diesel-Burner Wiring6.1 Control Unit Wiring ...

Hydro-Hot Hydronic Heating System Shop Manual 07/03RIgnitionElectrodesPhoto DiscFlame SensorFuel PumpFuel SolenoidFuelNozzleControlUnitIgnition C

Hydro-Hot Hydronic Heating System Shop Manual 07/03RNOTE: Inspect the clear bowl of the Fuel Filterfor water. If water exists, be sure to purge

Hydro-Hot Hydronic Heating System Shop Manual 07/03RHeating ZonesStatus#5#4#3#2#1Electric HeatingElement StatusLow VoltageResetEmergencyCutoffHyd

Hydro-Hot Hydronic Heating System Shop Manual 07/03RDiesel-BurnerControlUnitDiesel-BurnerHeadIgnitionElectrodesPhoto DiscFlame SensorFuel PumpFue

Hydro-Hot Hydronic Heating System Shop Manual 07/03RIf the Fuel Nozzle is functioning properly:Continue Troubleshooting.Q3:Is the Diesel-Burner&a

Hydro-Hot Hydronic Heating System Shop Manual 07/03RFuel Pump is producing the properpressure. In order to determine if theFuel Pump is producin

Hydro-Hot Hydronic Heating System Shop Manual 07/03RSection 7: TroubleshootingSection 7.7,continuedPage 33BedroomZoneCozy III HeatExchangerBathro

Hydro-Hot Hydronic Heating System Shop Manual 07/03RYellow wiresBlack wiresATOFuseYellow wireYellow wireBlack wiresHeating ZonesStatus#5#4#3#2#1E

Hydro-Hot Hydronic Heating System Shop Manual 07/03RAfter turning the Diesel switch ON:TS9: The Hydro-Hot is at operating tempera-ture, but the d

Section 7: TroubleshootingSection 7.9,continued400.52.52.01.51.0508070603.0citsemoD fo erutarepmeT )gnimocni .e.i( tupnItoH-ordyH eht ot retaW dloC F

Hydro-Hot Hydronic Heating System Shop Manual 07/03R1.1 Component OverviewComponentOverviewSection 1: General Heater InformationFigure 1Page 1

Section 7: TroubleshootingSection 7.10After turning the Electric switch ON:TS10:The Hydro-Hot's 120 VAC Electric Heat-ing Element does not operat

Hydro-Hot Hydronic Heating System Shop Manual 07/03Ra. Turn the Diesel and Electric switches ON andallow the Hydro-Hot to reach maximumoperating

Hydro-Hot Hydronic Heating System Shop Manual 07/03RWhite wire connection at the 120 VAC ElectricHeating Element. Is voltage present?A: If YES:P

Hydro-Hot Hydronic Heating System Shop Manual 07/03RSection 7: TroubleshootingIf no voltage is present:Replace the Electronic Controller.If NO:Pe

Hydro-Hot Hydronic Heating System Shop Manual 07/03RFuel Nozzle(0.35 GPH)CombustionChamberFuel Filter(10 Micron)small orifice8.1 General Recommen

Page 42Section 8: Diesel-Burner Service, Maintenance, and Repair InformationDetaching andReattaching theDiesel-BurnerHead8.2 Detaching and Reattaching

Page 43Figure 11Section 8: Diesel-Burner Service, Maintenance, and Repair InformationMotor8.3 MotorFunction: The Motor drives the Combustion Air Blowe

Hydro-Hot Hydronic Heating System Shop Manual 07/03RMPR 0054Black Electrical Tape on Clutch HalvesBlackWire (+)BrownWire (-)MotorReflectiveTapePh

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 45Replacement Procedure:1. Remove the four Ignition Coil Screws that secure the Ignition

Hydro-Hot Hydronic Heating System Shop Manual 07/03RSection 8: Diesel-Burner Service, Maintenance, and Repair InformationMotor,continuedPage 46se

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 2Section 1: General Heater Information1.2 Identification PlateI.D. PlateFigure 2Model Nu

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 47Section 8: Diesel-Burner Service, Maintenance, and Repair InformationFlameSensor8.4 Fl

Page 48Function: The Diesel-Burner's Ignition Coil (reference Figure 24) pro-duces a high voltage ignition spark across the Ignition Electrodes,

IgnitionElectrodesElectrodeAdjustment Gauge(Properly Positioned)RetainingClampElectrical InsulatorsRetainingClamp BoltNozzle StandFuelNozzleElectrode

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 50Section 8: Diesel-Burner Service, Maintenance, and Repair InformationFunction: The Fue

Hydro-Hot Hydronic Heating System Shop Manual 07/03RNOTE: An adjustment of the Ignition Electrodes may be necessary afterreplacing the Fuel Nozzl

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 52FuelSolenoid8.7 Fuel SolenoidFunction: The Fuel Solenoid allows the flow of diesel fue

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 53Fuel SolenoidFuel SolenoidValve KitFuelSolenoidElectrical Terminals(+)(-)FuelSolenoid

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 54NOTE: In order to perform some of the following procedures it may benecessary to detac

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 55SupplyBanjo BoltFuel ReturnBanjo PipeFuel SupplyBanjo PipeFuel Supply LineTop CoverPla

Hydro-Hot Hydronic Heating System Shop Manual 07/03RSection 8: Diesel-Burner Service, Maintenance, and Repair InformationPage 56Fuel Pressure Adj

Hydro-Hot Hydronic Heating System Shop Manual 07/03RrellortnoC cinortcelErellortnoC cinortcelErellortnoC cinortcelEElectronic Controller- PMUPHP+

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 57608010012014016018020040200psiTFORCHSAMADE IN U.S.AFuel PressureGaugePressureRegulator

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 58Section 8: Diesel-Burner Service, Maintenance, and Repair InformationReplacement Proc

Hydro-Hot Hydronic Heating System Shop Manual 07/03RFigure 22Section 8: Diesel-Burner Service, Maintenance, and Repair InformationFuel Pump,conti

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 60Section 8: Diesel-Burner Service, Maintenance, and Repair InformationBearings8.9 Beari

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 61NOTE: Inspect the Clutch Halves' for cracks and also ensure that theflat portion

Hydro-Hot Hydronic Heating System Shop Manual 07/03RSection 8: Diesel-Burner Service, Maintenance, and Repair InformationPage 62through the Beari

Hydro-Hot Hydronic Heating System Shop Manual 07/03RBlower HousingScrewsBlower HousingCombustion AirBlower w/shaftBlower CasingO-RingBlower Casin

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 64Section 8: Diesel-Burner Service, Maintenance, and Repair InformationIgnition Coil8.10

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 65Section 8: Diesel-Burner Service, Maintenance, and Repair InformationControl Unit8.11

Hydro-Hot Hydronic Heating System Shop Manual 07/03RSection 8: Diesel-Burner Service, Maintenance, and Repair Information(+)COM (-)V 5.21B-2 ( -

Hydro-Hot Hydronic Heating System Shop Manual 07/03RBy Vehicle SystemsDieselElectricEnginePreheatDiesel-Burner’sIndicatorLightTM 

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 67Section 8: Diesel-Burner Service, Maintenance, and Repair InformationControl Unit,cont

Hydro-Hot Hydronic Heating System Shop Manual 07/03RSection 8: Diesel-Burner Service, Maintenance, and Repair InformationPage 68Control Unit,cont

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 697.11 Control UnitFigure 27Section 8: Diesel-Burner Service, Maintenance, and Repair In

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 70Section 9: Warranty InformationWARRANTY INFORMATIONVehicle Systems Inc. warrants the H

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 71Section 10: Spare Parts List2 WPX-287-962 Control Unit, 12 VDC, DBW 2010-300, AH/HH/WH

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 72102 WPX-310-646 Gauge, Adjustment, Electrode, DBW 2010-300, AH/HH/WH138 WPX-440-280 Co

•15549 East Highway 52 ••••• Fort Lupton, Colorado 80621 ••••• 1-800-685-4298 ••••• Fax: 303-857-9000© © © © © Copyright 2002 Vehicle Systems, Inc. Al

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 54.1 Electric Heating Element Status Indicator LightThis indicator light will illuminate

Hydro-Hot Hydronic Heating System Shop Manual 07/03RPage 6Section 4: General Heater Information4.3 Low Voltage Reset (Button)The Hydro-Hot's